Custom Load Cell Manufacturers
Products / Load Cells
Custom off the Shelf Load Cells from one of America’s Leading Load Cell Manufacturers
As one of the leading load cell manufaturers in the USA – Sensing Systems pioneered the “Custom off the Shelf” concept for manufacturing non-standard or custom load cells and force sensors. Our capabilities are unique in several areas including design selection, delivery capabilities, capacity and the extreme environments our products can endure.
Custom Load Cells Built for Accuracy, Reliability, and Performance
As one of the leading load cell manufaturers in the USA – Sensing Systems pioneered the “Custom off the Shelf” concept for manufacturing non-standard or custom load cells and force sensors. Our capabilities are unique in several areas including design selection, delivery capabilities, capacity and the extreme environments our products can endure.
Sensing Systems has redefined custom load cell manufacturing with our “Custom Off the Shelf” concept. This approach combines the flexibility of custom design with the convenience and efficiency of pre-manufactured components. It allows us to provide tailored solutions that meet specific requirements while leveraging existing designs and technologies. This innovative model ensures that customers receive high-quality, customized load cells and force sensors without the lengthy lead times typically associated with bespoke manufacturing.
One of the core strengths of Sensing Systems lies in our comprehensive design selection capabilities. We offer a wide range of design options to meet diverse application needs, including different configurations, sizes, and load capacities. Our team works closely with clients to understand their specific requirements and recommend the optimal design solution. Whether you need a load cell for high-precision applications or a robust sensor for harsh environments, our design flexibility ensures that we can meet your needs effectively.
Load Cell Product Datasheets
Sensing Systems offers five types of custom load cells. Please click on the links below to download the datasheets for more information, or feel free to contact us if you have any questions.
Bending / Shear Beam
Download Datasheet
Canister
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Pancake
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Load Washer
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Load Button
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Custom Off the Shelf Load Cell Manufacturing
Our engineering group has accumulated hundreds of custom load cell designs covering all capacities and configurations. We incorporate these designs into the geometry or mechanical configuration required to match our customers’ applications. This approach results in very fast delivery times regardless of the application. The heart of each design is the sensing element which is selected depending on the application and which can be sized up or down to meet specific capacity requirements. Sensing elements are incorporated into a mechanical package unique to the customer’s requirements. Each load cell and force sensor is environmentally protected to withstand the needs of the application and calibrated using NIST traceable standards. For custom load cell design, turn to Sensing Systems, one of the nation’s leading load cell manufacturers.
Our Unique Load Cell Manufacturing Capabilities
DESIGN SELECTION & DELIVERY
Sensing Systems’ design and manufacturing capabilities allow for load cells that fit any shape or configuration. Whether square, rectangular, circular, or uniquely shaped, our approach incorporates standard sensing elements into a form tailored to the application. This ensures we can deliver non-standard or custom load cells quickly while maintaining precision and reliability.
CAPACITY & TRACEABILITY
Our load cells accommodate capacities ranging from 10 grams to 3,000,000 lbs, with NIST traceable calibrations available for accuracy assurance. For units exceeding this limit, they are exercised to their nominal capacity but calibrated up to 3,000,000 lbs, ensuring reliability for even the most demanding applications.
INSTRUMENTATION & ELECTRONICS
Sensing Systems’ custom load cells are designed to integrate seamlessly with various instrumentation and data acquisition systems. Whether requiring wired or wireless telemetry solutions, our load cells can be configured to meet the specific communication and performance needs of any application.
ENVIRONMENT
Our load cells are engineered to withstand harsh environments, including wet, splash, and underwater conditions. They operate reliably in extreme temperatures from -452˚F to 450˚F (-269˚C to 230˚C) and can be built to function in chemically active, magnetic, and corrosive settings, ensuring long-lasting durability in any industry.
Fully Custom
Load Cell
Sensing Systems pioneered the “Custom off the Shelf” concept of adapting our existing sensor designs to meet custom and unique applications.
Custom off the Shelf Load Cell
Sensing Systems pioneered the “Custom off the Shelf” concept for manufacturing non-standard or custom load cells and force sensors.
High Capacity
Load Cell
Our high capacity load cells range from 100,000 lbs to 5,000,000 lbs capacity.
Multi Axis Load Cell
OEM Load Cell
Submersible Load Cell
Need help choosing the right custom load cell?
We’ll be glad to answer any specific question you may have.